Battery

Battery

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Battery

Battery

$20.99
Sale price  $20.99 Regular price 
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21700 power cell set for the Forge 60 and Forge 66 battery bay. Designed around two power-type 21700 cells in a 2S configuration, with JP40, 40PL, or 45D-class cells recommended for the standard high-output build.

Recommended battery protection is a 2S 13A board for the standard Forge 60 / Forge 66 configuration. A 2S 25A protection board may be used as an optional alternative where the build requires higher current overhead.

  • Cell format: 2x power 21700 cells
  • Recommended cell class: JP40 / 40PL / 45D
  • Recommended protection board: 2S 13A
  • Optional protection board: 2S 25A
  • Power reference: 45W Type-C charge / discharge
  • Charge reference: about 1 hour to full charge
  • Forge 60 runtime reference: about 27 min / 54 min / 8 h for 60W / 30W / 3W modes
  • Forge 66 runtime reference: about 24 min / 54 min / 8 h for 65W / 30W / 3W modes

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Details

Forge 60 is specified with visible build data: 60W / 10000 lm output, 45W Type-C charge and discharge, 1.0mm main PCB, 1.6mm LED board, IP2369 power IC, active cooling, and two power-type 21700 cells.

Shipping & Returns

Forge 60 ships as a large-part DIY kit, not as a fully assembled sealed unit. The package contains large PETG-FG 3D-printed body parts and core modules for simple final assembly. Checkout and order processing run through Shopify. Order updates, shipping notices, and customer support should use the contact details provided at checkout. Return requests are reviewed against the final order condition and applicable store policies.

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Battery

Battery

Battery

$20.99
Sale price  $20.99 Regular price 
Parts kit

Ships as separated parts. Forge 60 is not a fully assembled light.

Kit layout Forge 60 separated kit parts arranged on a white background

What ships in the box Separated

Simple final assembly

Not a fully assembled light. Ships as separated PETG-FG 3D-printed parts and core modules.

  • Forge 60 main module x1
  • Front protection glass x1
  • PETG-FG 3D-printed shell set x1
  • Rear cap x1
  • Battery foam x1
  • Screw set x1
  • Core hardware modules set
Output 60W / 10000 lm
USB-C 45W charge / discharge
Battery 2x power 21700
Structure PETG-FG printed body
Assembly guide 1 Seat body parts 2 Fit glass 3 Close rear cap 4 Tighten screws

Before you order

Forge 60 FAQ

Clear answers about the kit format, batteries, assembly, tools, USB-C power, and 60W thermal design.
Is Forge 60 fully assembled?

No. Forge 60 ships as a separated parts kit for simple final assembly.

Are batteries included?

No. Batteries are not included. Forge 60 uses two power-type 21700 cells.

Does it require soldering?

No soldering is required for normal final assembly.

What tool do I need?

A screwdriver is required for assembly.

How difficult is the assembly?

The kit is designed for simple final assembly: seat the body parts, fit the front glass, close the rear cap, and tighten the screws.

How does it handle heat at 60W / 10000 lm?

The 60W mode uses a dedicated 30x30x50mm heatsink and a 3010 fan to move heat away from the LED head. High-output mode still produces heat during use.

Can it charge over USB-C?

Yes. Forge 60 is specified around 45W Type-C charge and discharge hardware.

Who is this kit for?

Forge 60 is best for users who are comfortable with simple screw-based assembly and want a repairable, hardware-transparent work light.

Build sheet

Forge 60 verified specifications.

System Specification Value Build note
Light output Peak mode 60W / 10000 lm No planned step-down in the 60W mode under normal handheld use.
Runtime Output ladder 27 min / 54 min / 8 h Runtime targets correspond to 60W, 30W, and 3W modes.
USB-C power Charge / discharge 45W Type-C Designed for roughly one hour from empty to full charge.
Main PCB Power management 1.0mm PCB / IP2369 The charge and discharge IC belongs to the main-board area.
LED PCB Emitter carrier 1.6mm PCB The LED-board thickness is listed separately from the main board.
Thermal stack Head hardware 30x30x50mm heatsink / 3010 fan The lamp-head assembly includes cooling hardware beyond the PCB.
Battery bay Cell format 2x power 21700 Compatible with JP40, 40PL, or 45D-class power cells.
Housing 3D-printed shell PETG-FG The printed housing and main structural shell use PETG-FG material.
Protection Battery safety 2S 13A board Recommended for the standard 60W configuration.
Front cover Lens protection 74mm glass Protective glass is part of the front lamp-head stack.

Open source hardware

Forge 60 board files

Included files git clone https://github.com/BMHX/modelyard-hardware.git
mainboard-v2/ Mainboard release

Recommended main control and power board files.

Gerber ZIPBOMPNPPDF
led-board-5050/ 5050 LED board

LED board fabrication, placement, schematic, and preview files.

Gerber ZIPBOMPNPPDF
source/ EasyEDA Pro source

Original Forge 60 EasyEDA Pro hardware source project.

EPRO2
docs/ File checklist

Checklist covering the exact released board files and README notes.

MDLICENSE

Reference parts list

Forge 60 build materials.

A compact reference for the original project parts and assembly materials.

Group Part Specification Qty
PowerCharge / discharge ICIP23691
Battery packProtection board2S 13A, recommended1
Battery packAlternative protection board2S 25A, optional1
Battery packPower cells21700 power cells, JP40 / 40PL / 45D class2
Shell3D-printed shell setPETG-FG1 set
ThermalHeatsink30x30x50mm1
ThermalCooling fan3010 fan1
OpticsProtective glass74mm, cut or pre-cut1
ConnectorXT30 male connectorXT30 male1
ConnectorXT30 female connectorXT30 female1
HarnessGH1.25 2P lead100mm, single-end lead2
HarnessSoft silicone wireRed / black 2x20AWGAs needed
HarnessSoft silicone wireRed / black 2x16AWGAs needed
FastenerHeat-set insertM1.4x4x2.38
FastenerHeat-set insertM1.7x4x2.54
FastenerHex screw1.4x4, full thread8
FastenerHex screw1.6x4, full thread4
FastenerSelf-tapping flat-head screwM2.6x204
AssemblyReflective film0.1mmAs needed
AssemblyThermal double-sided tape100x100x0.3mmAs needed
AssemblyShock-absorbing foam2mm thick, 20mm wide, 5m longAs needed
AssemblyHigh-temperature tape20mm wide, 33m longAs needed
AssemblyThermal greaseGeneral-purpose thermal greaseAs needed
Optional toolsPWLINK2 LITE programmerProgramming tool1
Optional tools4P 1.25mm probeProgramming probe1
Optional toolsGlass cutterFor cutting protective glass1
Optional toolsSanding stick240 grit1
Optional toolsHex screwdriverH1.31
Optional toolsHex screwdriverH1.51

Performance proof

Peak output 60W / 10000 lm

Positioned for short high-output work sessions without automatic step-down under normal use.

Runtime ladder 27m / 54m / 8h

Runtime targets for 60W, 30W, and 3W modes give buyers a clear power budget.

USB-C power 45W in / out

Type-C charging and discharge support a compact power workflow with about one hour to full charge.

Thermal support Heatsink + fan

A 30x30x50mm heatsink and 3010 fan are called out as part of the lamp-head structure.

Specification-backed claims

Performance messaging is tied to concrete build parameters: board thickness, charge IC, battery format, protection board, cooling package, and runtime by power mode.

  • Main PCB1.0mm, IP2369 power IC
  • LED board1.6mm independent board
  • Battery bay2x power 21700 cells
  • Protection2S 13A board recommended

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