Forge 66

$79.00

$79.00 $99.00

Taxes included. Shipping calculated at checkout.

Forge 66 is a hand-built high-output flashlight kit with active cooling, a wide flood beam, and long-throw reach up to 870 meters. It is built around a constant 65W / 7000 lm high-output mode, about 190,000 cd beam intensity, and 45W Type-C charge and discharge support.

65W / 7000 lm mode: constant output, active cooling, no step-down under normal use
Beam: wide flood plus long throw up to 870 meters
Beam intensity: about 190,000 cd
USB-C power: 45W charge and discharge
Full charge: about 1 hour
Runtime: about 24 minutes at 65W, 54 minutes at 30W, and 8 hours at 3W
Housing: PETG-FG 3D-printed shell set
Cell system: 2x power 21700 cells with a 2S protection board
Thermal stack: 30x30x50mm heatsink with a 3010 cooling fan
Optics: 50mm lens with a 5500K LED setup

Forge 66 ships as a parts kit for experienced builders. It is not a fully assembled finished flashlight.

Recommended tools include a 3D printer, spot welder, heating plate or hot air gun, and soldering iron. Batteries are not included.

Transparent specs

Secure checkout

Known components

Privacy policy

Forge 60 is specified with visible build data: 60W / 10000 lm output, 45W Type-C charge and discharge, 1.0mm main PCB, 1.6mm LED board, IP2369 power IC, active cooling, and two power-type 21700 cells.

Forge 60 ships as a large-part DIY kit, not as a fully assembled sealed unit. The package contains large PETG-FG 3D-printed body parts and core modules for simple final assembly. Checkout and order processing run through Shopify. Order updates, shipping notices, and customer support should use the contact details provided at checkout. Return requests are reviewed against the final order condition and applicable store policies.

Compatible accessories

Parts kit

Ships as separated parts. Forge 60 is not a fully assembled light.

Kit layout Forge 60 separated kit parts arranged on a white background

What ships in the box Separated

Simple final assembly

Not a fully assembled light. Ships as separated PETG-FG 3D-printed parts and core modules.

Forge 60 main module x1
Front protection glass x1
PETG-FG 3D-printed shell set x1
Rear cap x1
Battery foam x1
Screw set x1
Core hardware modules set

Output 60W / 10000 lm

USB-C 45W charge / discharge

Battery 2x power 21700

Structure PETG-FG printed body

Assembly guide 1 Seat body parts 2 Fit glass 3 Close rear cap 4 Tighten screws

Is Forge 60 fully assembled?

No. Forge 60 ships as a separated parts kit for simple final assembly.

Are batteries included?

No. Batteries are not included. Forge 60 uses two power-type 21700 cells.

Does it require soldering?

No soldering is required for normal final assembly.

What tool do I need?

A screwdriver is required for assembly.

How difficult is the assembly?

The kit is designed for simple final assembly: seat the body parts, fit the front glass, close the rear cap, and tighten the screws.

How does it handle heat at 60W / 10000 lm?

The 60W mode uses a dedicated 30x30x50mm heatsink and a 3010 fan to move heat away from the LED head. High-output mode still produces heat during use.

Can it charge over USB-C?

Yes. Forge 60 is specified around 45W Type-C charge and discharge hardware.

Who is this kit for?

Forge 60 is best for users who are comfortable with simple screw-based assembly and want a repairable, hardware-transparent work light.

System	Specification	Value	Build note
Light output	Peak mode	60W / 10000 lm	No planned step-down in the 60W mode under normal handheld use.
Runtime	Output ladder	27 min / 54 min / 8 h	Runtime targets correspond to 60W, 30W, and 3W modes.
USB-C power	Charge / discharge	45W Type-C	Designed for roughly one hour from empty to full charge.
Main PCB	Power management	1.0mm PCB / IP2369	The charge and discharge IC belongs to the main-board area.
LED PCB	Emitter carrier	1.6mm PCB	The LED-board thickness is listed separately from the main board.
Thermal stack	Head hardware	30x30x50mm heatsink / 3010 fan	The lamp-head assembly includes cooling hardware beyond the PCB.
Battery bay	Cell format	2x power 21700	Compatible with JP40, 40PL, or 45D-class power cells.
Housing	3D-printed shell	PETG-FG	The printed housing and main structural shell use PETG-FG material.
Protection	Battery safety	2S 13A board	Recommended for the standard 60W configuration.
Front cover	Lens protection	74mm glass	Protective glass is part of the front lamp-head stack.

Open source hardware

Forge 60 board files

View on GitHub Access the Forge 60 hardware release, board files, BOM, and source project. Join our Discord Talk with the creator and get community support for the hardware release.

Included files git clone https://github.com/BMHX/modelyard-hardware.git

mainboard-v2/ Mainboard release

Recommended main control and power board files.

Gerber ZIPBOMPNPPDF

led-board-5050/ 5050 LED board

LED board fabrication, placement, schematic, and preview files.

Gerber ZIPBOMPNPPDF

source/ EasyEDA Pro source

Original Forge 60 EasyEDA Pro hardware source project.

EPRO2

docs/ File checklist

Checklist covering the exact released board files and README notes.

MDLICENSE

Reference parts list

Forge 60 build materials.

A compact reference for the original project parts and assembly materials.

Group	Part	Specification	Qty
Power	Charge / discharge IC	IP2369	1
Battery pack	Protection board	2S 13A, recommended	1
Battery pack	Alternative protection board	2S 25A, optional	1
Battery pack	Power cells	21700 power cells, JP40 / 40PL / 45D class	2
Shell	3D-printed shell set	PETG-FG	1 set
Thermal	Heatsink	30x30x50mm	1
Thermal	Cooling fan	3010 fan	1
Optics	Protective glass	74mm, cut or pre-cut	1
Connector	XT30 male connector	XT30 male	1
Connector	XT30 female connector	XT30 female	1
Harness	GH1.25 2P lead	100mm, single-end lead	2
Harness	Soft silicone wire	Red / black 2x20AWG	As needed
Harness	Soft silicone wire	Red / black 2x16AWG	As needed
Fastener	Heat-set insert	M1.4x4x2.3	8
Fastener	Heat-set insert	M1.7x4x2.5	4
Fastener	Hex screw	1.4x4, full thread	8
Fastener	Hex screw	1.6x4, full thread	4
Fastener	Self-tapping flat-head screw	M2.6x20	4
Assembly	Reflective film	0.1mm	As needed
Assembly	Thermal double-sided tape	100x100x0.3mm	As needed
Assembly	Shock-absorbing foam	2mm thick, 20mm wide, 5m long	As needed
Assembly	High-temperature tape	20mm wide, 33m long	As needed
Assembly	Thermal grease	General-purpose thermal grease	As needed
Optional tools	PWLINK2 LITE programmer	Programming tool	1
Optional tools	4P 1.25mm probe	Programming probe	1
Optional tools	Glass cutter	For cutting protective glass	1
Optional tools	Sanding stick	240 grit	1
Optional tools	Hex screwdriver	H1.3	1
Optional tools	Hex screwdriver	H1.5	1

Performance proof

Peak output 60W / 10000 lm

Positioned for short high-output work sessions without automatic step-down under normal use.

Runtime ladder 27m / 54m / 8h

Runtime targets for 60W, 30W, and 3W modes give buyers a clear power budget.

USB-C power 45W in / out

Type-C charging and discharge support a compact power workflow with about one hour to full charge.

Thermal support Heatsink + fan

A 30x30x50mm heatsink and 3010 fan are called out as part of the lamp-head structure.

Specification-backed claims

Performance messaging is tied to concrete build parameters: board thickness, charge IC, battery format, protection board, cooling package, and runtime by power mode.